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Manufacturing Process Audit Checklist
Section 1: Safety
1. Are employees wearing the appropriate personal protective equipment (PPE) for their task and location?
Yes
No
N/A
2. Are machine guards in place and functioning properly?
Yes
No
N/A
3. Do workers follow standard safety procedures, using movements that reduce ergonomic risks?
Yes
No
N/A
4. Is loose clothing tucked in and long hair tied back?
Yes
No
N/A
5. Are safety equipment and facilities such as fire extinguishers and eye-washing stations easily accessible and in working order?
Yes
No
N/A
Section 2: Materials and Tools
1. Does each workstation have the right materials and tools in the right quantity?
Yes
No
N/A
2. Are operators utilizing the tools and materials in the correct order?
Yes
No
N/A
3. Are tools and materials in good working condition?
Yes
No
N/A
Section 3: Motions
1. Are operators moving in the most efficient manner? (Add note for possible improvements)
Yes
No
N/A
2. Are assembly operations uniform?
Yes
No
N/A
3. Is the process efficient enough considering the available resources?
Yes
No
N/A
Section 4: Workstation
1. Is this the best location in the plant for achieving this station’s objective?
Yes
No
N/A
2. Does the location fit into your process in terms of shipping, receiving and safety?
Yes
No
N/A
3. Does the station have the appropriate equipment and fixtures for the task?
Yes
No
N/A
4. Are error-proofing devices available and functioning correctly?
Yes
No
N/A
Section 5: Reporting Process
1. Are employees aware of the correct reporting procedure for safety, quality, and efficiency concerns?
Yes
No
N/A
2. Do operators have direct access to manufacturing engineers to give feedback on work instructions?
Yes
No
N/A
3. Are reported problems documented and corrected quickly, or is there a delay?
Yes
No
N/A
Section 6: Documentation of Processes
1. Are all employees following the same standard work documentation process?
Yes
No
N/A
2. Can operators access the most recent instructions?
Yes
No
N/A
3. Are operators reviewing standard instructions regularly and do they actually understand the process?
Yes
No
N/A