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ISO 12100 Risk Assessment Checklist
Section 1: General Risk Assessment
1. Have you identified all machinery used in the manufacturing process?
Yes
No
2. Is there a documented risk assessment for each identified machine?
Yes
No
3. Are potential hazards associated with each machine identified?
Yes
No
4. Have you evaluated the risks associated with each identified hazard?
Yes
No
5. Is there a process for reviewing and updating risk assessments?
Yes
No
6. Are employees trained on the risks associated with their tasks?
Yes
No
7. Is personal protective equipment (PPE) provided for all tasks?
Yes
No
8. Are emergency procedures established for machinery-related incidents?
Yes
No
9. Is there a system for reporting safety incidents and near misses?
Yes
No
10. Are safety audits conducted regularly to assess compliance?
Yes
No
Section 2: ISO 12100 Risk Assessment Checklist
1. Are safety guards installed on all machinery where required?
Yes
No
2. Is there a maintenance schedule for all machinery?
Yes
No
3. Are operators certified to use the machinery they operate?
Yes
No
4. Is there a procedure for isolating machinery during maintenance?
Yes
No
5. Are risk assessments reviewed after any significant changes to machinery?
Yes
No
6. Is there a clear labeling system for hazardous machinery?
Yes
No
7. Are emergency stop buttons accessible and functional on all machinery?
Yes
No
8. Is there a risk of entanglement with any machinery?
Yes
No
9. Are noise levels monitored and controlled in the manufacturing area?
Yes
No
10. Is there a process for assessing ergonomic risks associated with tasks?
Yes
No
11. Are flammable materials stored properly away from machinery?
Yes
No
12. Is there a designated area for machine operation to minimize pedestrian traffic?
Yes
No
13. Are there procedures for handling hazardous materials used in the manufacturing process?
Yes
No
14. Is there a system in place for continuous improvement of safety practices?
Yes
No
15. Are safety data sheets (SDS) available for all chemicals used?
Yes
No