Mechanical Rough-In Inspection Checklist

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Mechanical Rough-In Inspection Checklist
Section 1: Permits And Plans
1. 1. Is the job address posted in a visible location?
Yes
No
N/A
2. 2. Are the permit and approved plans available on the site ?
Yes
No
N/A
3. 3. Is the permit information correct, including the address, permit number, description of work, etc.?
Yes
No
N/A
4. 4. Is the duct rough-in test affidavit on-site and available to the inspector? Is a maximum of 4 cubic feet per minute (CFM) per 100 square feet (SF) with an air handler installed or 3 CFM per 100 SF without an air handler installed?
Yes
No
N/A
Section 2: Forced-Air Furnace
1. 1. Are fuel-burning appliances installed in compliance with location restrictions, such as not being in sleeping rooms, bathrooms, toilet rooms, storage closets, or spaces that open into such areas, unless they are direct vents or listed for use within living space ?
Yes
No
N/A
2. 2. Are heat-producing equipment installations maintained with clearances to combustibles as required by the appliance listing and the manufacturer's installation instructions ?
Yes
No
N/A
3. 3. Is the furnace room passageway a minimum of 24 inches wide ?
Yes
No
N/A
4. 4. Are specific requirements for the installation of mechanical equipment in attics and crawl spaces followed according ?
Yes
No
N/A
5. 5. Is the working space for mechanical equipment 30 inches deep to the height of the unit or a minimum of 30 inches (M1305.1)? Is a clearance of 3 inches provided along the sides, back, and top with a total width of the space being at least 12 inches wider than the furnace? Do furnaces having a firebox open to the atmosphere have at least a 6-inch working space along the front combustion chamber side?
Yes
No
N/A
6. 6. Is an electrical receptacle provided at or near the appliance, within 25 feet per NEC ?
Yes
No
N/A
7. 7. Are means of disconnect provided within sight of the appliance or is the breaker capable of being locked in the open position )?
Yes
No
N/A
8. 8. Are switch-controlled lighting (light protected or away from access) and a receptacle outlet provided at the required passageway for servicing equipment?
Yes
No
N/A
9. 9. Is the installation of wall furnaces performed in accordance with the listing and manufacturer's installation instructions?
Yes
No
N/A
Section 3: Underfloor And Antics
1. 1. When a furnace is installed in an underfloor area, is it suspended a minimum of 6 inches above grade or installed on a slab extending above adjoining grade?
Yes
No
N/A
2. 2. For equipment installed on wood platforms within 18 inches of soil to the bottom of the framing, is the framing and sheathing preservative-treated ?
Yes
No
N/A
3. 3. Are excavations or pits for equipment installed with minimum requirements, as specified in the installation instructions ?
Yes
No
N/A
Section 4: Garage
1. 1. Are specific requirements for equipment located in garages followed, such as elevating equipment with a flame, spark, or glowing ignition source at least 18 inches above the floor, unless it's a flammable vapor ignition-resistant appliance ?
Yes
No
N/A
2. 2. Do ducts penetrating a wall or ceiling separating the garage from the dwelling have 26-gauge construction and no openings to the garage ?
Yes
No
N/A
3. 3. Is a bollard or wheel stop required in front of or to the side of equipment if it's subject to impact by an automobile?
Yes
No
N/A
Section 5: Condensing Furnace (High Efficiency)
1. 1. Is a condensate drain available to drain by gravity to an approved place of disposal or is a UL 508-approved condensate pump installed ?
Yes
No
N/A
2. 2. Is the drainpipe minimum of 3/4 inch with a ? inch per foot slope ?
Yes
No
N/A
3. 3. Is the drainpipe allowed to drain to an indirect receptor (lavatory tailpiece, tub overflow, etc.) ?
Yes
No
N/A
4. 4. Are the piping materials correctly identified, such as the manufacturer's identification on all fittings ?
Yes
No
N/A
5. 5. Are evaporative cooling equipment connected to potable water equipped with a backflow assembly ?
Yes
No
N/A
Section 6: General
1. 1. Does duct-to-ground have a minimum 4-inch clearance?
Yes
No
N/A
2. 2. Is the duct in or under concrete encased by concrete a minimum of 2 inches thick?
Yes
No
N/A
3. 3. Do round ducts have crimped joints lapped a minimum of 1 inch and fastened with (3) sheet-metal screws or rivets equally spaced around the joint?
Yes
No
N/A
4. 4. Are joints, seams, and fittings of ducts sealed with mastic or other approved means?
Yes
No
N/A
5. 5. Is flexible duct supported according to the manufacturer's specifications?
Yes
No
N/A
6. 6. Are metal ducts supported every 10 feet minimum ?
Yes
No
N/A
7. 7. Is ductwork not displacing the required insulation of walls, floors, or ceilings, and are building cavities not used as ducts?
Yes
No
N/A
8. 8. Is the venting system not extending into or passing through any fabricated air duct or furnace plenum?
Yes
No
N/A
Section 7: Return Air
1. 1. Is return air taken from a room or space not greater than the flow rate of supply air delivered to a room or space? (M1602.2, Item 2)?
Yes
No
N/A
2. 2. Is return air ensured that it is not taken from a closet, bathroom, toilet room, kitchen, garage, boiler room, furnace room, unconditioned attic, or other dwelling unit? Are dedicated systems serving only a garage have obtained return from the garage served? Does return air not discharge from one dwelling unit to another dwelling unit?
Yes
No
N/A
3. 3. Are return air inlets ensured they are not located within 10 feet of any fuel-burning appliance firebox or draft hood located in the same space?
Yes
No
N/A
4. 4. Is minimum return, air transfer openings, and duct size in accordance with appliance or equipment manufacturers’ installation instructions; Manual ”D”; or by a Registered Design Professional? (Forced air furnaces minimum outside, return air, openings 2 square inches/ kBtu/ hr. (Electric Heat pumps per UL 1995)).
Yes
No
N/A
5. 5. Do Ducts not displace exterior insulation of walls, floors, or ceilings and is it ensured that building cavities are not used as ducts?
Yes
No
N/A
6. 6. Do venting systems not extend into or pass through any fabricated air duct or furnace plenum?
Yes
No
N/A
Section 8: Insulation
1. 1. Are ducts, boots, and connectors used for heating or cooling insulated to at least R-8 in unconditioned spaces ?
Yes
No
N/A
2. 2. Is it ensured that ducts do not displace exterior insulation of walls, floors, or ceilings and that building cavities are not used as ducts? Local exhaust fan ducts shall be insulated to R-4 minimum to control condensation.
Yes
No
N/A
Section 9: Combustion Air
1. 1. Is the minimum cross-section dimension for combustion air ducting 3 inches?
Yes
No
N/A
2. 2. Is it ensured that ducts do not displace exterior insulation of walls, floors, or ceilings and that building cavities are not used as ducts?
Yes
No
N/A
3. 3. Is it ensured that venting systems do not extend into or pass through any fabricated air duct or furnace plenum?
Yes
No
N/A
4. 4. Is combustion air ducting screened when terminating in an attic space ?
Yes
No
N/A
5. 5. Is there sufficient venting when combustion air is obtained from the attic or crawl space ?
Yes
No
N/A
6. 6. In buildings of unusually tight construction, is combustion air obtained from outside the building ?
Yes
No
N/A
7. 7. Are indoor combustion air openings provided at a rate of 1 square inch per 1,000 Btu/h input of all appliances, but not less than a minimum of 100 square inches with at least one opening at the top and one at the bottom ?
Yes
No
N/A
8. 8. Do outdoor combustion air openings in the attic and crawl spaces communicate directly or freely with the outdoors ?
Yes
No
N/A
9. 9. For vertical ducts used to provide combustion air from the outdoors, is each opening sized at 1 square inch per 4,000 Btu/h of the total input rating of all appliances in the space (– Two Opening Method)?
Yes
No
N/A
10. 10. For horizontal ducts, are the openings sized at 1 square inch per 2,000 Btu/h of the total input rating of all appliances in the space?
Yes
No
N/A
11. 11. Is the one opening method used for combustion air, and are the openings sized at 1 square inch per 3,000 Btu/h of the total input rating of all appliances in the space, with placement within the top 12 inches of the space? The openings shall communicate directly or freely with the outdoors. ?
Yes
No
N/A
12. 12. Are outside combustion air openings screened with corrosion-resistant mesh material not smaller than 1/4 inch ?
Yes
No
N/A
13. 13. Is combustion air drawn from inside the building when it's of ordinary tightness, and the conditioned space is at least 50 cubic feet per 1,000 Btu/h input for all fuel-burning appliances combined ?
Yes
No
N/A
Section 10: Vents And Connectors
1. 1. Is the venting system installed following the manufacturer’s instructions ?
Yes
No
N/A
2. 2. When venting two gas appliances through a common vent connector, is it ensured that the common vent connector's size is equal to the largest connector plus 50% of the smaller flue outlet and not less than the combined area of the flue outlets for which it acts as a common connector ?
Yes
No
N/A
3. 3. Are vent connector clearances to combustibles in compliance with the manufacturer’s listing or performance standards ?
Yes
No
N/A
4. 4. Is it verified that single-wall vents do not penetrate a wall, floor, or ceiling without a listed pass-through assembly, except for gas vents, which are allowed for exterior combustible walls only with a “ventilated metal thimble” ?
Yes
No
N/A
5. 5. Are vent terminations installed following the manufacturer’s listing ?
Yes
No
N/A
6. 6. For exhaust vent terminations for mechanical draft and direct venting, is the termination not less than 4 feet below or 4 feet horizontally from, and not less than 1 foot above a door, an operable window, or a gravity air inlet into a building, and not less than 3 feet above any forced air intake within 10 feet or within 12 inches of grade ?
Yes
No
N/A
7. 7. Are specifications for gas vent terminations for listed caps for roof or wall size and clearances—see Table G2427.6.4 less than 12 inches, and not less than 8 feet from vertical wall or obstruction terminates above roof per table (pitch of roof)? Are gas vents more than 12 inches terminate 2 feet above, and 10 feet away from any portion of a building?
Yes
No
N/A
8. 8. Is it ensured that vent terminals (except for direct vent) are not mounted directly above or within 3 feet horizontally of a gas meter or oil tank vent ?
Yes
No
N/A
9. 9. Are vent terminals positioned no closer than 3 feet to an interior corner formed by two perpendicular walls ?
Yes
No
N/A
10. 10. For power exhaust terminals, are they not located within 10 feet of property lines and adjacent buildings and at least 7 feet above any finished ground-level public walkway ?
Yes
No
N/A
11. 11. Is it verified that venting systems do not extend into or pass through any fabricated air duct or furnace plenum ?
Yes
No
N/A
12. 12. Are chimneys or vent connectors not passing through floors, walls, ceilings, or partitions unless the connector is listed and labeled for wall pass-through and installed per the listing (M1803.3.1; G2427.7.6)?
Yes
No
N/A
13. 13. Where vents extend into an attic and pass through insulated assemblies, is an insulation shield of 26 gage sleeve not less than 2 inches above the insulation, to provide clearance between the vent and combustible insulation materials ?
Yes
No
N/A
14. 14. Is venting supported following the manufacturer’s listing ?
Yes
No
N/A
Section 11: Clothes Dryer
1. 1. Is the clothes dryer exhausted following the manufacturer’s instructions )?
Yes
No
N/A
2. 2. Are the clothes dryer exhaust ducts made of metal with smooth interior surfaces, and do the joints run in the direction of airflow ?
Yes
No
N/A
3. 3. Has a protective shield of steel plates been installed in areas where nails or screws may penetrate the clothes dryer exhaust duct, including at framing members less than 1-1/4 inches between the duct and finished face of the framing member and extend not less than 2 inches above the sole plate and beyond the top plate?
Yes
No
N/A
4. 4. Are screws used as fasteners for the clothes dryer exhaust duct, and do they not protrude more than 1/8 inch?
Yes
No
N/A
5. 5. Is the duct connector for the clothes dryer a minimum of 4 inches or is the appliance outlet size?
Yes
No
N/A
6. 6. For determining dryer duct length, does the exhaust duct not exceed 35 feet, with deductions of 2-1/2 feet for each 45-degree elbow and 5 feet for each 90-degree bend for elbows, or is it determined based on the manufacturer’s installation instructions when the make and model of the dryer are provided to the Code Official at rough-in ?
Yes
No
N/A
7. 7. Does the clothes dryer ducting run independently of other ducted systems, and does it convey moisture to the outdoors (except for listed and labeled condensing ductless clothes dryers) ?
Yes
No
N/A
8. 8. Does the exterior termination for the clothes dryer exhaust duct have a backdraft damper with no screens, and is it at least 3 feet away from any openings into the building, and does it not connect to vent connectors, vents, or chimneys ?
Yes
No
N/A
9. 9. If the clothes dryer ducting is concealed in construction exceeding 35 feet, has it been labeled with the equivalent length, located within 6 feet of the exhaust connection ?
Yes
No
N/A
10. 10. Is the dryer exhaust duct installed at the time of occupancy, or if the dryer is not installed, has the exhaust duct been capped at the location of the future dryer (except for listed and labeled condensing ductless clothes dryers) ?
Yes
No
N/A
11. 11. Is the dryer transition duct a single length, listed and labeled to UL 2158A, and a maximum of 8 feet long, and is it not concealed within construction ?
Yes
No
N/A
12. 12. If it's a gas dryer, is the gas connector a maximum of 6 feet long, measured along the centerline of the connector; and has one connector only?
Yes
No
N/A
13. 13. Is the gas shutoff valve installed immediately ahead of the connector?
Yes
No
N/A
Section 12: Range
1. 1. Is there a vertical clearance to combustibles of at least 30 inches or per the manufacturer’s listing, with the minimum clearance reduced to 24 inches for gas cooking appliances under one of three exceptions ?
Yes
No
N/A
2. 2. Is the gas connector a maximum of 6 feet in length?
Yes
No
N/A
3. 3. Has a shutoff valve been installed immediately ahead of the gas connector ?
Yes
No
N/A
Section 13: Range Hood
1. 1. Does the range hood terminate outside, is it airtight, equipped with a backdraft damper, and independent of all other exhaust systems ?
Yes
No
N/A
2. 2. If the hood has an exhaust rate over 400 CFM, has it been provided with makeup air at a rate approximately equal to the exhaust air rate unless all fuel-burning appliances are direct-vent or use a mechanical draft venting system with at least one damper ?
Yes
No
N/A
3. 3. Is the ducting for the range hood made of galvanized steel, stainless steel, or copper, with a smooth interior, or if it's a domestic cooking appliance equipped with a downdraft exhaust system, is it compliant with exceptions related to schedule 40 PVC ?
Yes
No
N/A
4. 4. For domestic open-top broiler units, does the metal exhaust hood have a minimum thickness of 0.0157 inches, with a 1/4-inch clearance between the hood and the underside of combustible materials or cabinets, and is there a minimum clearance of 24 inches between the cooking surface and combustible materials or cabinets, unless the broiler unit is listed and labeled for use with an integral exhaust system ?
Yes
No
N/A
5. 5. Is the width of the hood not less than the width of the broiler unit, and does it extend over the entire unit? If it's located inside the building envelope, does it discharge to the outdoors and have a backdraft damper or other means to control infiltration/exfiltration when not in operation?
Yes
No
N/A
6. 6. Are broiler units incorporating an integral exhaust system, and listed and labeled for use without an exhaust hood, or broiler units permanently installed outside the building envelope and with the cooking surface at least 5 feet below a 1-hour fire resistance rated ceiling, exempt from having an exhaust hood?
Yes
No
N/A
Section 14: Fireplace
1. 1. Are factory-built fireplaces certified, listed, and labeled in accordance with ASTM E2558? Was testing performed by the Washington State Department of Energy (DOE) and a US EPA-accredited laboratory ?
Yes
No
N/A
2. 2. Are certified masonry and concrete fireplaces and heaters tested and certified to Washington State Building Code Standard 31-2? Was testing performed by the Washington State DOE and a US EPA-accredited laboratory?
Yes
No
N/A
3. 3. For solid fuel-burning appliances and fireplaces, do they have tight-fitting metal or ceramic doors and certification to test No. 11-Negative pressure test, Section 12.3, of ULCS627-M1984 for outside combustion air, with ducts ranging from 4 inches minimum to 20 feet maximum in length (R1006.6, as amended by Washington State)?
Yes
No
N/A
4. 4. Do hearth extensions comply with the fireplace listing and are readily distinguishable from the surrounding floor ?
Yes
No
N/A
5. 5. If decorative gas fireplaces are installed in a solid fuel-burning fireplace, were they installed per the manufacturer’s installation instructions ?
Yes
No
N/A
6. 6. Are appliance shutoff valves located in the same room as the fireplace and within 6 feet of the appliance? If they are located in the fireplace firebox, were they installed per the appliance manufacturer’s instructions? Shutoff valves for vented decorative appliances and room heaters shall be permitted to be installed in a remote area from the appliance with ready access, permanent identification, and serving no other appliance. If a shutoff valve is installed at a manifold, within 50 feet of the appliance, does it comply with specific requirements ?
Yes
No
N/A
7. 7. Are decorative shrouds used at chimney terminations listed and labeled for use with the specific chimney system ?
Yes
No
N/A
Section 15: Air Conditioning
1. 1. Are cooling coils installed downstream (on the return side) from the heat exchanger ?
Yes
No
N/A
2. 2. Does the working space for air conditioning equipment meet the minimum requirement of 30 inches by 30 inches ?
Yes
No
N/A
3. 3. Is the condensate disposal line directed to an approved place of disposal, avoiding public streets, and alleys, or creating a nuisance ?
Yes
No
N/A
4. 4. Are auxiliary and secondary drain systems (including pan) in addition to condensate disposal, where damage to any building components occurs from overflow or stoppage of condensate drain piping (four methods, including UL 508 shutoff switch)?
Yes
No
N/A
5. 5. Is the condensate line for the air conditioning system at least 3/4 inch in diameter and sloped to drain termination without sags; 1/8 unit in 12 units (1-percent slope?
Yes
No
N/A
6. 6. Do the refrigerants use conform to ANSI/ASHRAE 34 standards ?
Yes
No
N/A
7. 7. Are refrigerant lines insulated to a minimum of R-4, with a maximum perm rating of 0.05 ?
Yes
No
N/A
8. 8. Are the refrigerant circuit access ports fitted with tamper-resistant caps ?
Yes
No
N/A
Section 16: Exhaust Venting
1. 1. Are source-specific ventilation fans installed in accordance with Table as amended by Washington State, in kitchens, bathrooms, and water closet rooms?
Yes
No
N/A
2. 2. Do bathroom exhaust fans provide a minimum of 50 cubic feet per minute (CFM) or 20 CFM continuously, and kitchen fans provide a minimum of 100 CFM or 30 CFM continuously?
Yes
No
N/A
3. 3. Are all exhaust ducts installed to terminate outside the building and equipped with backdraft dampers? Is insulation provided to a minimum of R-4 in unconditioned spaces, such as attics and crawlspaces ?
Yes
No
N/A
Section 17: Whole House Ventilation Systems
1. 1. Have whole-house mechanical ventilation systems been installed in each dwelling unit in compliance with ? Are these systems set to operate continuously at the minimum ventilation rate as determined by unless configured with intermittent off controls?
Yes
No
N/A
Section 18: Energy Code Requirements
1. 1. Have the approved plans specified the types of heating and cooling equipment and their associated efficiency requirements, as well as any energy credits required?
Yes
No
N/A
2. 2. Is the duct rough-in test affidavit available on-site for inspection? Does it confirm that the maximum duct leakage is 4 CFM per 100 square feet with an air handler installed or 3 CFM per 100 square feet without the air handler ?
Yes
No
N/A
3. 3. Have building framing cavities been avoided for use as ducts or plenums? Are ducts installed in exterior walls, floors, and ceilings without displacing required envelope insulation ?
Yes
No
N/A
4. 4. For ducts located in conditioned spaces, are they either completely within the continuous air barrier and building thermal envelope, or do all heating, cooling, and ventilation system components be installed inside the conditioned space including, but not limited to, forced air ducts, hydronic piping, hydronic loops, convectors and radiators where combustion equipment is direct vent or sealed combustion?
Yes
No
N/A
5. 5. For forced air ducts, is a maximum of 10 linear feet of return ducts and 5 linear feet of supply ducts permitted to be located outside the conditioned space, provided they are insulated to a minimum of R-8?
Yes
No
N/A
6. 6. Are ducts outside the building thermal envelope insulated to a minimum of R-8, and ducts within a concrete slab or in the ground insulated to R-10 with insulation designed for below-grade use?
Yes
No
N/A
7. 7. Have HVAC supply and return register boots been properly sealed to the subfloor, wall covering, or ceiling that they penetrate, following the guidelines in WSEC Table ?
Yes
No
N/A
8. 8. For all detached one- and two-family dwellings and multiple single-family dwellings (townhouses) up to three stories in height above the grade plane, have inverter-driven ductless mini-split heat pumps been installed in the largest zone as the primary source of electric zonal heating, as required by?
Yes
No
N/A
9. 9. In cases where there is a heated slab on the grade floor, has the entire area been thermally isolated from the soil with a minimum of R-10 insulation, as specified in WSEC ?
Yes
No
N/A
10. 10. For the project, have additional energy efficiency requirements (energy credits) been met according to the following criteria, • Small Dwelling Unit: 3.0 credits - for dwelling units less than 1500 square feet in conditioned floor area with less than 300 square feet of fenestration area, or for additions to existing buildings greater than 500 square feet of heated floor area but less than 1500 square feet. • Medium Dwelling Unit: 6.0 credits - for all dwelling units that do not fall under Options 1, 3, or 4. • Large Dwelling Unit: 7.0 credits. • Dwelling units serving R-2 occupancies: 4.5 credits. • Additions less than or equal to 500 square feet: 1.5 credits .
Yes
No
N/A
11. 11. Have the drawings included with the building permit application identified which options have been selected and the point value of each option, regardless of whether separate mechanical, plumbing, electrical, or other permits are utilized for the project?
Yes
No
N/A